Conti+ Conveyor Data & Software

Key Features

• NEW Calculation Tools available without Log-In

• NEW Advanced Contact & Support Options
• All conveyor technical data at a glance.
• Storage of conveyor data. i.e. files, reports, photos, videos, drawings etc.
• Custom reports
• Belt life history & failure mode register.
• Belt cover wear dashboard & belt life predictions.
• Inspection reports on the go
• Live sensor information on IoT dashboards
• Web portal and secure cloud-based database
• Native application for iOS and Android mobile devices

Benefits

• Better control of maintenance, inspections and requirements of conveyor systems.
• Collaboration between key stakeholders involved on the life cycle of the conveyor
• Monitor conveyor conditions to enable preventive maintenance
• Transparency about conveyor performance to optimize profitability

Key Features

• Technical data: All the relevant information about the belt(spec) and the conveyor components such as pulleys, idlers, transition lengths is available in this section.​ Can be shared via PDF quickly with relevant stakeholders​
• Ultrasonics/lifetime prediction: Belt top cover monitor, which helps to track the wear, wear rate, hardness of the belt and estimated remaining belt life​​. Ultrasonic dashboard provides high level view of all the conveyors with estimated change outdates assisting in planning shutdowns.​
• Files/data upload: Relevant users can upload any information in form of files, photos, videos. Such information is helpful to understand the activities, faults happened/conducted on the belt over a period.
• Failure/belt history: A platform to record the reasons on why the belt/belt type has been replaced/failed, over a period and a calculated life the belt lasted on the system. The belt lifetime and replacement details are documented and summary of all the belts replaced over a period are easy to access to make informed decisions when choosing most suitable belt for the application. Belt failure is well documented and supports the root cause analysis to reduce downtime and gives the customer better insights during shutdowns/belt replacements.
• Custom reports/ summary reports: A visual summary report of all the conveyor's spec, install date, years on system, estimated belt life and ultrasonic gauge as well as generating pdf of a custom list of technical information. A platform to generate and record the savings incurred to a customer by the service/consultation/recommendation rendered by Continental or its distributor.
• Savings report: Gain insights on areas where improvements can be made such as substituting the belt with a new cover grade to solve a problem, documenting savings that can achieved by understanding and acting on the root causes of the issues.

Benefits

• Quick and easy access and management of all conveyor master data in one place. Accessible from all devices and offline.
• Insights from savings reports generating by a belt expert.
• Monitoring and recording of all conveyor condition data and events to effectively plan and schedule shutdowns.
• High-level view with estimated change dates and lifetime estimation. Request a professional top cover thickness testing, conducted by Conti experts.

Key Features

• « Minuteman » conveyor design program
• Splice Kit Bill of Materials (BOM) generator
• Belt Info
• Digital catalogue

Benefits

• Calculate system tensions, horsepower, take up requirements, View tension at each point on conveyor, choose offset idlers, input actual take up value, calculate roll lengths, select proper pulley diameters, calculate and select proper transition distance, calculate take up distance, calculate and select proper concave & convex curves
• Never leave for a splice job without the right materials for the splice.
• Generate a pdf of technical datasheet of belt which includes constructions, minimum pulley diameters, minimum widths etc.
• Be informed about the stock availability of materials in relevant warehouse
• Stay on top of tips & methods released in technical papers from the Conti technical consulting teams
• Access product catalogue and other technical resources

Key Features

• Inspection recording available on mobile device with offline mode
• Standardized inspection report generation
• Geolocation of inspection items
• Dynamic inspection items list
• Inspection summary at a site level with standardized reports

Benefits

• Use a smart device on the go, to record an observation item with location, media, flags and recommendations.
• A report of the inspection is generated automatically and signed off from the device on the same day. Findings can be tracked/updated on the web platform.
• A clear color-coded flag indicates the urgency of an inspection item along with the status of each item in relation to completing the task/problem.
• A dynamic table summarizes all findings from all conveyors and can be filtered, e.g., by date, fault, etc.

Key Features

• • Automated data flow

  • Visualize live data on a dashboard from a network of sensors installed at the conveyor

  • Set thresholds specific to the conveyor components to issue alarms

  • Set performance targets to optimize conveying process

  • Data-driven root cause analysis of failure modes and conveyor maintenance

  • Data-driven performance/cost optimization

  • Compatible with a wide range of sensors

    • Conti MultiProtect

    • Conti LoadSense

    • Commercially available sensors measuring

      • Material weight on belt (belt scale)
      • Motor energy consumption
      • Belt/ambient temperature
      • Humidity
      • Belt tension
      • Belt speed
      • Lateral alignment of the belt on conveyor structure

Benefits

No more sporadic and incomplete information prone to human failure

• Less unexpected down time. Maintenance plan of the conveyor can be organized with up-to-date information, thereby reducing maintenance costs.
• Quantify the energy consumed vs material transported. Compare from conveyor to conveyor, issue daily targets and follow long term performance trends.