Charged air line system with blow molding pipe, resonator and Ultraflex
Charged air hose system hot side with resonator, 3D blow-molded plastic tube, sensor (temperature, pressure, flow rate valve), Elastomer hoses
Charged air hose system with 2D injection-molded tubes
Charged air hose system with extrudes hose for greater motion compensation
ULTRAFLEX: Molded hose with fabric reinforcement
The downsizing of engines is placing increasingly stringent demands on turbocharger lines. By literally injecting some “fresh air”, our charge air line system is able to safely generate a high power output.
Our charge air systems are developed and manufactured in Asia, Europe and North America on the basis of a global project management standard. Our extensive in-house compounding expertise allows for the optimum combination of materials, which can be supplemented with electronic components.
For various passenger car applications - for example, use between the engine and the charge air cooler or the charge air cooler and air intake manifold - we manufacture extruded and wrapped hoses. Our short, highly flexible molded hoses (Ultraflex) do the trick wherever complex clearances combine with increasingly stringent requirements in terms of pressure, temperature and dynamics. Our 3D blow molded and injection molded charge air tubes are especially popular thanks to the savings they offer in terms of weight and cost. Resonators provide additional optimized acoustic properties.
For temperatures of up to 250°C with knit reinforcement.
To compensate for the relative movements of the different units.
To compensate for small tolerances at the connection points.
With extruded inner layer and wrapped outer layer.
Cost-efficient thanks to integrated clips and components.
Precisely fitting, flexible design with integrated components.
Sound Guard Resonator and Snap-In-Adapter.
Air intake hoses and ducts for passenger cars
Hose lines for turbocharger systems
Excellent connection for CO2 air conditioning units
Materialica Award for Modular Coupling System