Can you imagine better things than searching kilometers of conveyor belts for surface damages?
Let CONTI SurfaceProtect do the job and use your time more productively.
CONTI SurfaceProtect is a laser-based system that continuously monitors the surface of the conveyor belt. The system evaluates the cover condition for cuts, and gouges or large impact damage events. Data is analyzed and reported with the position and size of all surface damages.
Application
The CONTI SurfaceProtect system is used in industrial and mining belt conveying applications. The system uses line laser profile sensors for scanning the entire surface of the belt. The recorded cover condition is analyzed online via smart image processing so that if surface damages such as abnormal abrasive wear or impact defects occur, they can be reported at any time. The conveyor belt surface is inspected automatically, even in difficult-to-access conveyors for all types of belts. The belt profile information can be used for various purposes such as remaining lifetime estimation or as pre-analysis for manual belt inspection and repairs.
Functionality
Use of profile sensors (line laser and optical sensor)
Laser line is projected on running conveyor belt surface
Laser line follows the real profile of the belt cover
Optical sensor records shape and position of the laser line
Software compiles laser data into a digital belt map
Digital map is analyzed with variable defect thresholds
Top Cover Monitoring Unit
High-resolution, non-contact 3D measurement
Full or partial belt width cover scan
User-defined thresholds for damage detection
Large impact defects
Slit, cut and gouge events
Edge damage or misalignment
Splice surface control
Abnormal abrasion
Bottom Cover Monitoring Unit (optional)
Belt shape monitoring
Optical monitoring for longitudinal belt rips (no need for rip inserts in belt)
Automatic alarm and belt stop
Technical Key Data
Height Resolution
0.1 mm @ 6 m/s belt speed
Belt Type and Size
all available flat steel cord and textile belts
Belt Speed
up to 10 m/s (higher speed with lower resolution)
Laser Class
3B
Scan Rate
up to 3 kHz
IP Class
67 of sensor
Operating Temperature
0 °C – 50 °C (operation below 0 °C is possible with additional heater)