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 Production Flexible Lines

Production Flexible Lines

Home Solutions Fluid Handling Oil & Gas Hoses Production Flexible Lines

General Construction of a Bonded Production Flexible Lines


The flexible lines are a bonded construction comprising steel and elastomeric materials. The principal characteristic of bonded construction is the build-up of individual layers in the flexible hose wall which are then combined into one unit through vulcanisation.  Hose assemblies are manufactured as a single bonded unit to specified lengths where the couplings are a chemically bonded integral part of the hose.


Bonded Production Hose
 
  1. Stainless Steel Interlock Stripwound Tube

    Protects the polymer lining from mechanical damage, prevents blistering in case of high pressure gas service and decompression with vacuum service, supports the wall of the flexible hose and facilitates pigging. The material can be AISI 316L or 254 SMO grade stainless steel, depending on the conveyed medium.

  1. Polymer Lining

    Fluid barrier of the flexible line. Protects the hose construction from corrosive and abrasive effects of the conveyed medium. The thickness of lining depends on the internal pressure, the inside diameter and the conveyed medium. The lining material is selected to withstand chemical and heat effects of crude oil, seawater, gases, hydraulic fluid or whatever substance is conveyed through the hose.

  1. Textile Plies

    To distribute the forces of internal pressure.

  2. Stiffening Spiral (not shown in the picture)

    To protect the hose against collapse under axial pulling force and/or as a result of external pressure. Prevents kinking even in sharp bends.

  3. Elastomeric Cushion Plies

    To ensure adhesive bonding between different plies.

  1. High Strength Steel Cable Reinforcements

    These are the most important load-bearing elements, they determine internal pressure resistance. The cables are either zinc or brass coated to provide exceptional corrosion resistance.

  1. Gas Leading Plies

    To allow diffused gases to migrate to venting points.

  1. Fire Resistant Plies

    Protects the hose in case of exposure to flame at 704°C (1300°F) for at least 30 minutes.

  1. UV Resistant Elastomeric Cover

    Protect the flexible hose line from impact, abrasion, weather, seawater, oil, etc.

  1. Outer Stainless Steel Stripwound Protection

    Protect the hose against external mechanical damage, material AISI 316L.
     

    Product Range

    • Topside Jumpers
      Topside Jumpers
       

      Bonded flexible hoses used in topside production, gas & water injection, gas lift, gas export, oil transfer and firewater service. Built according to the API 17K standard.

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    • Natural Gas Hoses
      Natural Gas Hoses for FSRU Vessels
       

      Flexible hoses used for ship-to-shore compressed natural gas transfer.

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    • Production Jumpers
      Pre-formed Production Jumpers
       

      Production Jumpers manufactured in a bent neutral shape to fit to tight spaces on TLP and Spar platform well-bays and subsea.

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    • Subsea Jumpers
      Subsea Jumpers
       

      Bonded flexible hoses used in subsea production, gas & water injection, gas lift, gas export, oil transfer and firewater service. Built according to the API 17K standard.

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    • Risers
      Risers
       

      Bonded flexible hoses used in dynamic, shallow water production riser application. Built according to the API 17K standard.

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